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Permanent magnet direct drive system for agitators
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  • Permanent magnet direct drive system for agitators

Product Advantages

High energy efficiency

By eliminating transmission losses, the system achieves energy savings of approximately 30%, with a payback period of 2-3 years (subject to slight variation based on actual electricity tariffs). Taking a 75kW flotation machine as an example, annual carbon emissions are reduced by approximately 200 tonnes, with electricity consumption decreasing by around 208,000 kWh.

Low Maintenance Costs

Eliminating intermediate pulleys and bearing wear reduces maintenance requirements for pulleys, bearings and other components, cutting maintenance costs by 80%.

Strong Starting Capability

Permanent magnet motors combined with variable frequency starting deliver starting torque exceeding 3 times rated output, enabling heavy-load starts.

High Power Factor
With a power factor of 0.98–0.99, reactive power consumption is reduced, minimising grid impact and losses.

Stepless Speed Control

Accommodates varying flotation process conditions, enhancing metal recovery rates, reducing waste of valuable ore material, and improving economic efficiency.

 

Product Parameters

Keywords:XEMC

Permanent magnet direct drive system for agitators
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  • Permanent magnet direct drive system for agitators

Permanent magnet direct drive system for agitators


The permanent magnet direct drive system for flotation machines employs a permanent magnet motor for direct drive, replacing the conventional asynchronous motor plus pulley drive configuration used in traditional flotation machines. The permanent magnet motor is vertically mounted, with its output shaft directly coupled to the agitator spindle, and features variable frequency starting. The system boasts a simple structure, strong load starting capability, high efficiency, low failure rate, and reduces equipment operating and maintenance costs.

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OUR PRODUCT

Distributed Phase-Shifting Machine

With the implementation of the new GB 38755-2019 Guidelines for Security and Stability of Power Systems, requirements for short-circuit capacity and inertial support at new-energy stations have risen sharply. Distributed synchronous condensers are thus set to become standard equipment at such stations. High-capacity synchronous condensers offer outstanding reactive-power compensation; their sub-transient characteristics keep the internal voltage practically constant during faults, allowing them to absorb or inject large amounts of reactive power instantaneously and thereby safeguard grid operation. In particular, as the country vigorously expands its new-energy power sector, the deployment of distributed synchronous condensers can effectively counteract current surges, frequency deviations, voltage fluctuations and flicker—mitigating the inherent volatility and intermittency of renewable-energy sources.

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Flywheel Energy Storage System

Flywheel energy storage constitutes a physical energy storage method, harnessing the kinetic energy inherent in a rotating body to store and release electrical energy. This conversion between kinetic and electrical energy is achieved via an electric motor/generator coaxially mounted with the flywheel assembly. When operating as a motor, the drive unit accelerates the flywheel rotor, converting input electrical energy into stored kinetic energy. When operating as a generator, the drive unit decelerates the flywheel rotor, converting stored kinetic energy back into electrical energy for output. The acceleration and deceleration of the drive unit are controlled by a dedicated control unit.

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Industrial generator

·The QF and QFW series synchronous generators represent a range developed to high standards and specifications through the introduction, assimilation and adaptation of advanced motor manufacturing technologies from both domestic and international sources. This development draws upon our company's extensive design and manufacturing expertise accumulated over more than eighty years. ·This series of generators boasts significant advantages including rational design, compact structure, superior craftsmanship, reliable operation, ease of maintenance, and extended service life. They offer excellent compatibility with various prime movers such as steam turbines and gas turbines. They are widely applicable in energy-saving and environmentally friendly sectors including biomass power generation, waste heat and pressure power generation, natural gas or coal gas utilization power generation, and combined heat and power generation.

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Technical research and innovation capability

WHY CHOOSE US

Technical research and innovation capability

XEMC is the enterprise in China that promotes the most efficient motor models and has the widest coverage. Since 2010, its promotion volume has consistently ranked first in the industry. The "ultra green" series of motor products developed by it have a motor efficiency of 96.91% and key technical indicators reaching the international leading level.

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